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Industrial mixer KC2PV04400DCD MC² — ORGANIC WASTE AND FERTILISER PRODUCTION
Industry: Fertilisers

ORGANIC WASTE AND FERTILISER PRODUCTION

KC2PV04400DCD

The Challenge

We were contacted by one of the largest international global players in the waste recovery industry—focusing primarily on organic vegetable waste used for fertiliser production—to manufacture a continuous mixer.

The unit is designed to be positioned at the heart of the production line, directly upstream of the dryer.

The requested mixer must process a blended material throughput of 35 tonnes per hour, composed of both dry and damp digestate. The system operates on a continuous, 24/7 basis, running without interruption except for scheduled plant maintenance shutdowns.

The MC² Solution

  • Mixer model: KC2PV04400DCD continuous mixer
  • Material of construction: all parts built in high thickness 304L stainless steel, with adjustable weir plate
  • Drum internal liner in HB400 wear-resistant steel bolted panels, individually replaceable
  • 304L stainless steel rotor shaft, with air-purged seals
  • Mixing tools: adjustable, bolted toothed ploughs and scrapers made of 304L stainless steel with welded face-hardening on the entire surface
  • 1 off. flanged rectangular inlet, custom made
  • 1 off. flanged round vent port
  • 1 off. additional inlet for liquids, custom made
  • 1 off. flanged rectangular outlet, custom made
  • 2 off. inspection doors with interlocks
  • 2 off. side refiner flanges
  • Separate right-angle drive, with flexible pin coupling, complete with a 55 kW electric motor

Key Benefits

  • Required capacity guaranteed
  • Excellent homogenisation of all ingredients (dry and wet), with consistent output
  • Short residence time
  • Extra heavy duty unit, high resistance to abrasion thanks to the drum liner and face-hardening of tools – suitable for 24/7 duty
  • Compact layout with minimum footprint
  • Excellent return on investment
Detail 1 of industrial mixer KC2PV04400DCD MC² — ORGANIC WASTE AND FERTILISER PRODUCTION
Detail 2 of industrial mixer KC2PV04400DCD MC² — ORGANIC WASTE AND FERTILISER PRODUCTION
Detail 3 of industrial mixer KC2PV04400DCD MC² — ORGANIC WASTE AND FERTILISER PRODUCTION
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