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Industrial mixer KB2SC00400DD MC² — PRODUCTION OF SPICES, CEREAL MIXES AND SWEETS
Industry: Food

PRODUCTION OF SPICES, CEREAL MIXES AND SWEETS

KB2SC00400DD

The Challenge

For a mid-sized company manufacturing a wide array of products in the food sector (ranging from spices and cereal-nut mixes to baking premixes), we were requested to supply a mixing station as part of an industrial expansion project.

The comprehensive, turnkey system must handle a vast number of complex recipes, guaranteeing highly reliable and consistent results batch after batch. Outstanding ease of cleaning, operational simplicity, and high flexibility complete the system's profile.

The MC² Solution

  • Mixer model: KB2SC00400DD batch mixer
  • Material of construction: all parts built in high thickness 304L stainless steel
  • Maximum working capacity: 450 litres
  • Solid 304L stainless steel rotor shaft, with air-purged seals
  • Mixing tools: blades and scrapers made of 304L stainless steel directly welded to the main shaft
  • 2 off. flanged round inlets
  • 1 off. manual loading hopper in 304L stainless steel, complete with safety grid, lid and safety switch
  • 1 off. flanged round vent port, complete with 304L stainless steel cage and filter sleeve
  • 1 off. round, flanged discharge outlet, with flush-fit trapdoor with electropneumatic actuation
  • 1 off. extra-large inspection door complete with interlock
  • 1 off. custom-built discharge hopper in 304L stainless steel, bolted to mixer outlet
  • 1 off. side refiner with blade-type tools, 4 kW (1450 rpm) e-motor
  • 1 off. adjustable injection wand with spray nozzle
  • 1 off. pneumatic cabinet in 304L stainless steel for the distribution of compressed air
  • Finishing of all parts in contact with product: satin polishing with Ra ≤0.8μm
  • 1 off. junction box in 304L stainless steel
  • 1 off. control panel, complete with PLC, touchscreen, main shaft motor inverter, software to control all operations (main shaft speed, refiner, discharge) and monitor all safety devices (interlocks, pneumatic cabinet), as well as store and program recipes.
  • Direct drive, directly flanged to the unit’s end plate, complete with an 11 kW electric motor
  • 1 off. pneumatic sampling device

Key Benefits

  • Outstanding homogenisation of all ingredients
  • Ultra-fast mixing cycles (even if only manually/semi-automatically operated)
  • Quick and easy cleaning operations, maximum flexibility (possibility of managing hundreds of complex recipes)
  • Guaranteed reliability and repeatability of lots
  • Excellent return on investment
Detail 1 of industrial mixer KB2SC00400DD MC² — PRODUCTION OF SPICES, CEREAL MIXES AND SWEETS
Detail 2 of industrial mixer KB2SC00400DD MC² — PRODUCTION OF SPICES, CEREAL MIXES AND SWEETS
Detail 3 of industrial mixer KB2SC00400DD MC² — PRODUCTION OF SPICES, CEREAL MIXES AND SWEETS
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