Industrial mixer KB2SC02000DCD MC² — MEDICATED FEED FOR CATTLE AND HORSES
Industry: Animal Feed

MEDICATED FEED FOR CATTLE AND HORSES

KB2SC02000DCD

The Challenge

We were contacted by a major international player engaged in the production of medicated feed for cattle and horses. They requested a batch ploughshare mixer capable of processing at least 2,000 litres per batch. Receiving materials within a fully automated plant, the mixer handles both solids and liquids. It must perfectly homogenise all ingredients within the shortest possible cycle times while operating with high-risk ingredients, such as butyric acid.

The unit had to be equipped with multiple compartmented inlets and vent ports, raw material feed systems for both powders and liquids, and side refiners to break up lumps. Furthermore, it strictly required compliance with ATEX Zone 20 (internal) and ATEX Zone 21 (external) regulations.

The MC² Solution

  • Mixer model: KB2SC02000DCD batch mixer
  • Material of construction: all parts built in high thickness 304L stainless steel
  • Maximum working capacity: 2,165 litres
  • Solid 304L stainless steel rotor shaft, with air-purged seals
  • Mixing tools: blades and scrapers made of 304L stainless steel directly welded to the main shaft
  • 2 off. flanged round inlets
  • 4 off. liquid ports
  • 1 off. flanged round vent port
  • 2 off. round, flanged discharge outlets, with flush-fit trapdoors with independent electropneumatic actuation
  • 2 off. inspection doors with interlocks
  • 4 off. side refiners with blade-type tools, 7.5 kW (1450 rpm) e-motor
  • 3 off. injection wands in 304L stainless steel, complete with spray nozzles
  • Finishing of all parts in contact with product: satin polishing with Ra ≤0.8μm
  • Separate drive, with flexible pin coupling, complete with a 55 kW electric motor
  • 1 off pneumatic cabinet for the distribution of compressed air to all devices and appliances
  • 1 off. ATEX 21 certified junction box with intrinsic barriers
  • Unit with declaration of conformity to ATEX II 1/2D Ex h IIIC T135°C DaDb
  • Connecting frame (drum-drive) in painted mild steel

Key Benefits

  • Outstanding homogenisation of all ingredients
  • Ultra-fast mixing times
  • Quick and easy cleaning operations
  • Seamless management of different and complex recipes
  • Guaranteed reliability and repeatability of lots
  • Increased productivity
  • Full compliance from both a performance and regulatory standpoint
  • Excellent return on investment, ultra-short payback time